Whittier Mailing Products

BT-610

 

Barcode Tagger® 610 Control Unit

USER’S GUIDE


Introduction______________________________________________________ 1

Features of Tagger® 610 with Basic Software__________________________ 1

Additional Features of Tagger® 610 with  Enhanced Software______________ 2

The Basics______________________________________________________ 2

Installing the Barcode Tagger® 610___________________________________ 3

Unpacking and Inspection__________________________________________ 3

Barcode Tagger® 610 Packing List____________________________________________ 3

Installing the Cables______________________________________________ 4

Installing the Printer______________________________________________ 4

Operation________________________________________________________ 5

The Mode Utilities Menu__________________________________________ 5

System Functions________________________________________________________ 6

Mode________________________________________________________________ 6

Edit Device Settings_____________________________________________________ 7

ACT Settings__________________________________________________________ 8

Editing the ACT List___________________________________________________ 9

Service Standard Settings________________________________________________ 11

System Settings_______________________________________________________ 12

Registration and Licensing_______________________________________________ 12

Licensing Tagger® 610 systems with basic software___________________________ 12

Update System__________________________________________________________ 13

Updating from diskette__________________________________________________ 13

Creating an Update Diskette______________________________________________ 13

Updating by Diskette when the Currently Installed Version Won’t Start_____________ 15

On Demand Mode_______________________________________________ 16

Creating a New Tag______________________________________________________ 16

Category____________________________________________________________ 16

Origin_______________________________________________________________ 17

Standard Origin Line__________________________________________________ 17

Custom Origin Line___________________________________________________ 17

Routing Tags_________________________________________________________ 18

Tray Tag Options______________________________________________________ 19

ACT Tags___________________________________________________________ 19

Print Buffering________________________________________________________ 19

Print Tags Menu________________________________________________________ 20

Individual Carrier-Route Tags (entire sack or tray is the same carrier-route)__________________ 20

5-Digit Tags____________________________________________________________ 21

3-Digit Tags____________________________________________________________ 22

Mixed AADC Tags_______________________________________________________ 22

Blank Tags_____________________________________________________________ 22

Repeat Previous Tag_____________________________________________________ 23

Job Mode_____________________________________________________ 24

Execute Job____________________________________________________________ 24

Create/Modify Job_______________________________________________________ 25

The Job Name Editor____________________________________________________ 26

Tags in Job___________________________________________________________ 26

Saving a Job__________________________________________________________ 26

Job Default Settings______________________________________________________ 27

Importing and Exporting Jobs from Diskette____________________________________ 27

Printing Jobs___________________________________________________________ 27

New Job_____________________________________________________________ 27

Non-new Job_________________________________________________________ 28

Menu Section of Job Print______________________________________________ 28

Tag Section of Job Print_______________________________________________ 29

Printing a job as is (without making any changes)______________________________ 29

Adding and Deleting Tags_______________________________________________ 29

Act Only Mode_________________________________________________ 31

Barcode Format_________________________________________________________ 31

Print ACT Tags_________________________________________________________ 31

Raw Data Mode_________________________________________________ 32

Appendix A______________________________________________________ 34

Tagger® Job File Programming Format______________________________ 34

TJF Overview___________________________________________________________ 34

Command Format and Syntax_______________________________________________ 34

TJF File Sections________________________________________________________ 34

Appendix B______________________________________________________ 38

Tagger® Data Stream Programming Format___________________________ 38

TDS Overview__________________________________________________________ 38

Hardware Standard_______________________________________________________ 38

Software Standard_______________________________________________________ 38

TDS Command Strings________________________________________________ 39

Appendix C______________________________________________________ 40

Class, Type, Sortation, Subtype codes_______________________________ 40


Introduction

The Barcode Tagger® 610 is the next evolutionary step in postal code labeling.  The Tagger® 610 combines all the features of the BagTagger® II with powerful new enhancements and capabilities. As with all Tagger® computers, the Barcode Tagger® 610 is built around the rugged Tagger® Engine.

Using a 3-Digit or 5-Digit ZIP Code as input, the Barcode Tagger® references the United States Postal Service’s most recently published labeling lists to look up the correct destination line and Content Identifier Number (CIN) for any class and category of domestic mail for any valid ZIP code in the United States. This data, along with a barcode and other information, is formatted for the correct text size, graphic image position, etc. as specified by the USPS Domestic Mail Manual (DMM) and Postal Bulletins. This includes information on all tray, sack, and ACT tag formats defined in the DMM.  Note that the most recent Postal Bulletin included in your Barcode Tagger® can be viewed by pressing the [HELP] key while in the utility menu of any of the Barcode Tagger® 610’s four operating modes. Printer output on WMP tag stock is produced to exact DMM specifications.

Features of Tagger® 610 with Basic Software

¨       Prints accurate, correct tray and sack tags instantly for every class and category of domestic mail, for every ZIP code in the United States

¨       Fast data lookup

¨       Manual mode for “On Demand” tag printing using keypad input

¨       Data updates via floppy disk through the Internet or US Mail

¨       Makes backup copies of data updates

¨       Bright, easy-to-read, backlit display

¨       No diskette needed for normal operation—program and update data is stored in permanent flash memory

¨       Instant tag repeat

¨       Supports multiple printers to eliminate switching tag stock for different mail classifications, or between sack and tray tags


Additional Features of Tagger® 610 with  Enhanced Software

¨       Creates, prints, and saves groups of tags as batch jobs

¨       Internally stores up to nine jobs that are always available

¨       Unlimited job storage on 3 ½-inch floppy disks

¨       Entire jobs can be created on another computer and transferred to the Tagger® 610 by floppy disk or by serial data link

¨       Automated job printing in batches from floppy disk

¨       Prints ACT tags alone or simultaneously with tray or sack tags

¨       Supports laser barcode scanner to create ACT tags from the barcode on an existing tray or sack tag

¨       Prints tags from Mail.dat, Group1, Postalsoft, and DataTech files

The Basics

Protocol:  Throughout this guide, reference to specific keys on the Barcode Tagger® 610 keypad will be bolded and enclosed in brackets ([ ]).  Example: [P] refers to the key labeled ‘P’.  Menu names will be in Italics.  Example: Systems Functions menu.

Shutting Down: The Barcode Tagger® 610 is not fussy about when you turn it off.  However, do not shut down while the Tagger® is loading software.

Modes: The Barcode Tagger® 610 with basic software operates in one mode: On Demand, while the Tagger® 610 with enhanced software operates in three additional modes: Job, ACT Only and Raw Data. Each mode has its own utility menu(s) and capabilities. Modes are changed from the System Functions menu. When you turn the Barcode Tagger® off, it remembers what mode it was last using and will return you to the utility menu of that mode when it is powered up again.

Getting Around: The [P] key is used as a “back up” key.  You can almost always “back out” of a menu to the previous menu (P for previous) by pressing the [P] key.  (PC users could think of this as the “Escape” key.)  If the [P] key doesn’t get you where you need to go, you may need to change modes.  Mode changes are always changed from the Systems Functions menu.  The Systems Functions menu can be reached from any mode’s main utility menu.

Keys: On many of the menus, the [PREV] key appears as an option.  This refers to the [P] key in the upper left-hand corner of the Barcode Tagger® 610’s keypad.  When you wish to choose a menu option with a hyphen (–), use the [.] key.


Installing the Barcode Tagger® 610

Unpacking and Inspection

Carefully remove all items from the shipping carton.  Save the rigid packing foams and outside shipping carton.  If your Barcode Tagger® 610 ever requires service, you will be asked to ship the unit to Whittier Mailing Products in the original packaging.  Inspect the contents of the box.  If any items are missing or damaged, notify Whittier Mailing Products at once.  Call at (562) 464-3000 or FAX to (562) 464-3007.

Barcode Tagger® 610 Packing List

One (1) Barcode Tagger® 610 control unit

One (1) AC power adapter and cord

One (1) Barcode Tagger® 610 User’s Manual (this manual)


Installing the Cables

1.       Remove the Barcode Tagger® 610 control unit and AC power cord.

2.       The power supply consists of a 5-volt wall mount AC adapter and cord with a single pin connector. Insert the power connector into the round socket on the back of the Barcode Tagger® 610 computer. 

3.       Plug the AC power cord into a grounded AC power socket.  Although the computer and the printer each have their own power switches, it is preferable to use a power strip with its own power switch so that both elements can be turned on and off simultaneously.

4.       Attach the serial data link cable from the printer to the 9-pin serial connector on the back of the computer marked “COM1”, locking it down with the two finger screws.

5.       Any other device, such as a handheld laser scanner, can be connected to either serial port on the Tagger and then configured from the Device Settings menu, which can be reached from the System Functions menu.

Installing the Printer

Refer to the instructions on the CD-Rom included with the printer for printer installation details.   Prior to using the Barcode Tagger® 610, make sure the printer has tag stock properly loaded, the power is on, the printer data cable is connecting the Barcode Tagger® 610 and the printer, and the printer is on line.

Operation

The Mode Utilities Menu

When all the cables are attached, turn on the Barcode Tagger® 610’s power switch.  After a few moments the Whittier Mailing Products copyright screen appears. After approximately 15 seconds a verification screen appears. If you need to register, the screen will indicate the number of days left to register, and you can then press [ENTER] to continue.  Finally, the main menu for the last mode the system was using before it was powered down appears.

HELP

On Demand

 

1) Print Tags

2) Category                        (First Class)

                                          (Letters)

                                        (Automated)

3) Origin                 (01 WHITTIER CA 90605)

4) Routing Tags                           (Tray)

5) Tray Tag Options                                 

6) Act Tags                                 (NO)

7) Print buffering                          (NO)

 

PREV) Utilities Menu

The On Demand menu is the primary menu for On Demand mode. Press [P] (Note: PREV indicates the [P] key) to reach the On Demand Utilities menu.

 

On Demand Utilities

 

1) Print Tags

 

9) System Functions

0) Update Sy